ORBITAL RADAR

Orion Suit (OCSS): The Orange Artemis Suit

The Orion Crew Survival System is the orange pressure suit NASA's Artemis crews wear inside Orion for launch, re-entry and emergencies. Built by the David Clark Company with NASA, it first flew with a crew on Artemis II in April 2026 and can keep its wearer alive for up to six days if the cabin loses pressure.

Last updated: · Published: · Space Library
Apr 2026
First crewed flight
Artemis II · uncrewed on Artemis I, 2022
4
Astronauts flown in it
the Artemis II crew
6 days
In a cabin leak
on air and cooling from Orion
8 psi
Emergency pressure
pure oxygen; Shuttle suits ran at 3.5
Jun 2027
Next mission
Live Artemis III

Overview

The Orion Crew Survival System (OCSS) is the suit astronauts wear inside Orion during launch, re-entry and other risky parts of an Artemis mission. It is a launch and entry suit, not a spacewalk suit: it has no backpack and plugs into the spacecraft for air, power and cooling. The David Clark Company of Worcester, Massachusetts, which calls it the Model S1041, builds it with NASA's Orion suit team at the Johnson Space Center.

The outer layer is International Orange so a crew can be seen in the ocean if they have to leave the capsule before the recovery teams arrive. Unlike the Shuttle-era suits, which came in small, medium and large, each OCSS is made to measure for its wearer, and the range of sizes runs from a 1st-percentile woman to a 99th-percentile man.

The suit first went to the Moon and back on Artemis I in 2022, worn by a mannequin. Its first crewed flight was Artemis II, launched on 1 April 2026, when Reid Wiseman, Victor Glover, Christina Koch and Jeremy Hansen wore it around the Moon. David Clark is now building suits for Artemis III, IV and V.

What the Suit Is For

Three jobs, from the launch pad to the ocean.

Every flight
Launch and re-entry

Worn for the most dangerous phases: launch, re-entry and other dynamic moments, and some high-risk work near the Moon.

In an emergency
A cabin leak

If Orion loses pressure the suit becomes a safe haven for up to six days (144 hours). Orion supplies oxygen, takes away carbon dioxide and pumps chilled water through the cooling garment underneath.

After splashdown
Survival at sea

The orange cover makes the crew easy to spot if they have to leave the capsule before recovery teams reach them.

Inside the Suit

What the suit is made of and what it does, as NASA and the maker describe it.

Made by
David Clark Company (Model S1041), with NASA
Pressure in an emergency
8 psi of pure oxygen; the Shuttle-era suit ran at 3.5 psi
Helmet
Lighter and stronger than the Shuttle helmet; two sizes; quieter, with easier communications
Drink port
A straw through the helmet takes water, a shake or medicine, even with the suit pressurised
Underneath
A liquid cooling garment with hundreds of feet of thin tubes, plus a compression garment for the return
If the cabin leaks for days
Urine is vented overboard through the suit; solid waste goes into a custom-fitted bag
Fit
Made to measure for each astronaut; a re-engineered zip makes it quick to put on
Weight
Not published by NASA or the maker
Radiation
No real shielding: in a solar storm the crew shelter behind dense supplies instead

On Artemis II

Artemis II launched on 1 April 2026 and splashed down in the Pacific on 10 April (US time), after a flight around the Moon. On the fifth day the crew tested their suits in flight: leak checks, getting into their seats, how well they could move, eating and drinking through the helmet port, and putting the suits on and pressurising them quickly.

The flight also tested the toilet. When its vent line ran slowly, the crew switched to backup collection bags that empty through a second vent. NASA has not said that anyone wore a nappy under the suit.

Artemis Missions in the Orion Suit

Every Artemis crew wears the suit inside Orion. The Moon-walking suit is a different one.

Flown, Apr 2026
Artemis II

First crewed flight: four astronauts around the Moon and back.

Next, Jun 2027
Artemis III

A test in Earth orbit: Orion docks with the commercial Moon landers. No landing.

Early 2028
Artemis IV

The first landing planned: the crew fly in this suit, then wear Axiom's AxEMU on the Moon.

The next-mission date updates itself from the launch schedule.

Frequently Asked Questions

Not as a rule: Orion has a toilet, and NASA has not said that the Artemis II crew wore nappies under their suits. For a long emergency in a depressurised cabin the suit has its own system: urine is vented overboard through the suit and solid waste goes into a custom-fitted bag. When the toilet's vent line ran slowly on Artemis II, the crew used backup collection bags.
So the crew can be seen in the ocean if they have to leave Orion before the recovery teams arrive. The colour is International Orange, the same idea as the Space Shuttle's launch and entry suits.
Up to six days (144 hours) if Orion loses cabin pressure. The suit has no backpack of its own: it plugs into Orion, which supplies oxygen, removes carbon dioxide and pumps chilled water through a cooling garment worn underneath.
Yes, through a port in the helmet: a straw takes water, a protein shake or medicine even when the suit is pressurised. The Artemis II crew tried it on 5 April 2026, the fifth day of their flight.
The David Clark Company of Worcester, Massachusetts, working with NASA's Orion suit team at the Johnson Space Center. David Clark also made the Space Shuttle's launch suits and the Boeing Starliner suit.
No. It is a launch and entry suit, worn inside the spacecraft. On the Moon, Artemis astronauts will wear Axiom Space's AxEMU, starting with Artemis IV.

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